I searched http://www.hauntproject.com/ and http://www.halloweenmonsterlist.info/ but everyone had their own odd ways of doing things. Seeing that I work for a Countertop/Cabinet manufacturer I have access to all kinds of tools and workspace I could possibly need, but for you at home, this can be done with just a drillgun, and small nails. I of course used a nailgun with the large compressor, and found out the hard way that I was totally overkilling the nail stapling. The wood is soft enough that a simple hammer should suffice. The drilling of the holes is another issue entirely... I totally recommend you find a drillgun that has a cord and plugs in, otherwise you will definitely run the batteries out on the cordless drillguns...and quickly. All in all I found this project although time consuming, well worth the effort.
Tutorial Guidelines:
What you need:
8 foot long pieces of 1/2 in x 1 1/2" wood (From Home depot they are $.82 each) You will need 2 for each 8 foot section of fencing, so plan accordingly.
2-3 pieces of 1/2" PVC Pipe per 8 foot section (approx $1.10 each), depending on how tall you want your fencing.
a Corded Drillgun with a 3/4" bit on it.
Small Nails (like the ones used for hanging light pictures)
Hammer
Black Paint - you can hand paint the pieces or spray them like we did
1 Can of Silver or Gold Spray Paint (Your preference - we went with silver)
6-10 Finials per 8ft section of fencing (we ordered these online - http://www.kingmetals.com/Catalog/CatalogListing.aspx?CatalogId=C39&CatalogDetailId=594 )
Heatgun or really hot blowdryer.
Total Cost of an 8ft section of Fencing is about $11 or so depending on what you buy.
Pictures are worth a thousand words so here's the pictures....
Basically you will want to cut the 10' PVC into even heights (we used 30 inches - which is 4 pieces out of each piece of PVC), and we spaced ours out to use 12 pieces per section of fence. You will want to drill the holes leaving less at the ends (when you match up the fencing it will appear even spacing)... Just get a pencil and mark it out on a piece of wood.
You will want to drill holes using a 3/4" drillbit in the dead-center of each piece (on the wideside people) After you have drilled ONE piece, then use that piece to MARK your marks on all subsequent pieces. This insures that you get even fencing...
Check your fencing by putting it together... make sure it looks right. Then pull it all apart.
Finish with your cuts of the PVC and the drilling of your holes. Next up: PAINTING! Yay!
We suggest getting a painters tarp (the cheap cheap ones), and stretch it out and lay out your pieces on this. line them up, a bunch at a time. The Spray them with the spray paint, or handpaint them or whatever. The tarp keeps the paint contained...
Make sure you get it all good and dark, but you don't have to be a stickler. No one will see the holes, so you don't have to paint those... REALLY. Once all of this is dry you can go ahead and put it all together like in the first picture again. Make sure your bottom row is FLAT... Stand it up and check. What I did was put a nail in the bottom rung on one end, stood it up, matched the other end, and did the same thing. You will want to make sure you don't put nails in the BOTTOM wood of the middle, or whatever pieces you are going to stick Rebar in for your yard (btw, rebar is AWESOME for making this stuff stand up!!)
Once you have your nails in your wood (one nail PER piece of PVC should be enough.) comes the fun part. Getting the Finials on.
Some people glue them onto the top, but it looks tacky imho. I used a Heatgun, and basically MELTED the top of the PVC and wearing GLOVES cuz the melted PVC is FRICKEN HOT!!, I mold the pvc inwards and shove the Finials in place. Once it dries, it will retain the shape of the inside of the finial (thus making a SQUARE fit on a Circle! yay!).
As you can see in this picture we have already done the silver painting. This can be done at ANY point. We brushed it on as we were doing the finials, but it's really a personal choice. We then LIGHTLY sprayed the finials with the silver spray paint... REAL LIGHT.. Like a DUSTING really. You don't want them silver, but you want them to seem...castiron. And once you have done this you can pull off some of the finials and glue them down permanently.. Although they stay on PRETTY well on their own.
You are Done. It takes the better part of an entire day to do this. I'd say the drilling of the holes took the longest, followed by the painting. But I ended up with a pretty awesome looking fence for my front yard... Check out the pics of it being used:
We had one side leaning so it looked sort of old and abandoned...